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How I stained my concrete floor Updated March 2007 I stained my entire first floor for about $5 using a safe lawn additive. Before I learned about this technique, I had been planning to use acid stain, which would have cost hundreds of dollars and required me to use some nasty stuff.
Photos
The floor's color varies depending on the light. Below are several shots taken at different times during a sunny day in early spring. (The floor is a bit darker in the humid summer.) Click on a picture to see a larger image. Caveats:
I did the staining when the slab was six days old and exposed, before the walls went up. Briefly, I:
I probably used about one pound of iron sulfate to do 640 square feet--I mixed four gallons and had most of it left.
The stain: iron sulfate I read in strawbale publications that iron (ferrous) sulfate, also called copperas, stains concrete a reddish brown. I decided to get some and experiment. Right away I learned the stuff must be more common in California and the Southwest, where supposedly you can get it at "any" nursery, even Wal-Mart. I finally found it at the farm bureau co-op, after the staff said they didn't have any. I had asked for iron sulfate, but the bag calls it copperas. If in doubt, read the ingredients. Mine were
and nothing else. The brand was Hi-Yield. The co-op had only three 4-pound bags for $2.50 each, and I bought them all. It turns out I could have bought just one.
A young slab On a Monday in November, the slab was poured, then scored to look like big tiles. The following Sunday, I stained it. I wanted to stain before the walls were up so I could use the hose for rinsing, and I thought the stain would take better before the concrete was fully cured.
Nature does the first staining In the six days after the pour, oak leaves and acorns fell on the slab and were rained on. The leaves left subtle prints; the acorns left rust spots. Birds also made some contributions, and I had to pry off a dead skink. Overall, the slab took on a more natural, mottled look.
Two cleaning jobs I did the first cleaning the day after the slab was poured and scored. The saw had left long piles of dust; I brushed, hosed, and scraped them off. I did the second cleaning on Saturday, while I did test stains. The slab workers had left blue chalk lines and blotches. I had hoped the sun would bleach them but was out of luck. The only thing that got rid of them was Oxi-Clean powder. For blue blotches, I applied a paste, let it sit about one minute, scrubbed, and rinsed well. For narrow lines, I mixed Oxi-Clean in a plastic container with some water and let it dry into rocks, scrubbed the line with a wet rock, then rinsed. Both techniques removed some concrete, leaving rough spots, but at least they weren't blue. Before Oxi-Clean, I tried other approaches recommended on the helpful discussion board at Acid-Stain.com. None worked for my chalk, but they might work for your stains:
The blue chalk stained the concrete so well it would probably be a good colorant to make blue plaster.
Test stains: too intense I had found only two stain recipes. Both have you create a saturated solution: you add iron sulfate to water until it doesn't dissolve anymore. In one recipe, you keep the solution stirred; in the other, you strain the solids or let them settle. I put about half a gallon of water in a plastic bucket, poured in some iron sulfate powder, and stirred it with a piece of maple. Most of the powder dissolved, while some settled as grit on the bottom. I decided that was a saturated solution and started staining. I made test patches under the future stairs. Keeping it stirred, I applied the stain with an old flannel pillowcase, using different approaches for each patch. As the stain dried, it turned green-grey, then dusty orange. I wet the spot to simulate the effect of a wet-look sealer and saw a rich, reddish brown--too rich and too red. The color was more intense than I wanted.
Final stain: watered down The next morning I mixed a much more dilute solution. According to a recipe from Matts Myhrman, 1.5 to 2 pounds of iron sulfate per gallon of water makes a saturated solution. I mixed just one pound per gallon. The liquid was a pale version of my test solution, and since I applied it to wet concrete, it got even more diluted. Feeling brave, I wet the slab, then applied the stain, keeping the solution stirred. It turned out much closer to the color I wanted. So I put on two more coats, wetting the concrete before each one and checking the color after. I did all three coats in one long day, the last 50-degree day in November.
Tools and techniques For each coat, I tried a different approach more out of desperation than artistic intent:
I quickly learned to keep the bucket off the slab to avoid round stains, which I got even when I put an old sweater under the bucket. Since my boots would leave prints, I worked in two pairs of wet socks. The stain looks just like water when it goes on--it takes awhile for the color to appear. When you're applying it to concrete that's already wet, it's hard to know if you're covering things completely. I mixed four gallons of stain and still had most of it left after three applications. Dry concrete would have sucked up a lot more stain. The next day I hosed the slab off thoroughly, though there wasn't much excess iron sulfate dust.
Nature gets another turn The slab sat in the rain and snow for a week or two, collecting leaves and acorns again. When it was time for the walls to go up, we protected the floor with plastic topped by a layer of OSB. The slab is vulnerable until it's sealed.
Sealing Once the concrete was inside and the weather had warmed up, I sealed the floor with the "wet look" masonry sealer from Seal-Krete. It was easy to apply with a roller, gave off little odor, and dried to a matte finish. It intensified the colors of the floor, though not as much as water did. The result is a variegated light brown floor with some grey and copper "veins." People think it's stone. I'm happy with the satin finish I got; it looks natural. Other sealers might have a glossier look. Probably all sealers affect the color somewhat, but a wet-look sealer makes the colors more intense.
The same area after sealing is less intense than the above photo but not as pale as the dry look.
Where can I get iron sulfate?
But isn't copperas a copper product?
What did you do to prepare the concrete?
How old was the concrete when you stained it? Why did you stain the floor before you put up the house walls? How many coats of stain did you apply?
Can I get a darker/lighter/different color?
I've also heard of several people who have added coffee to make a darker stain. If you want a greenish floor, you might try copper sulfate. How far apart are the scored lines?
How deep is the scoring in your floor?
Won't the edges along the scores chip?
Why didn't you fill the scored lines with caulk?
One drawback to open lines is they act like channels for spilled liquids. If you spill something in one spot, it will run along the lines to places you'd never think to check. What sealer did you use?
Do I have to use a sealer? Can I just wax the floor?
Can I seal right after staining?
How has the sealer held up?
Although the sealer shows general wear, it doesn't scratch easily. My Great Dane has monstrous claws, and we play fetch in the living room without worrying about the floor. Hard black plastic will leave a mark if it's dragged. The sealer isn't completely waterproof. Water beads when first spilled but will seep through the sealer if it isn't wiped up in 5 minutes or so. This means I might stain the floor if I spilled coffee or something similar and didn't notice. A sick dog left no stain, but a sick cat did. The floor would probably be more waterproof if I had applied a second coat of sealer. When I spill a little water when watering plants I don't bother wiping it up. I also don't worry much about rain coming in through open windows. If you like a low-maintenance floor, you've found it. Has the color of the stain changed over time?
Have you had any efflorescence?
Does the floor sweat on humid days?
It happened mostly in spring and only when the dewpoint and air temperature were almost the same--for example, when the air temperature was 78 and the dewpoint was 76. What would you do differently?
Don't attempt this if you need a lot of control over the outcome. If you're going to use a wet-look sealer, don't judge the color of the stain until you wet it. Other sealers might not affect the color so much, so be sure to test them as you go along so you know when to stop staining. You might get very different results on older concrete, especially if it's been sealed. Consider using a sprayer for more even coverage (strain the solution first). Wear rubber gloves to avoid staining your hands, and wear old clothes. Don't get the solution on glass (leaves a film) or wood (turns it grey). You might smell rusty for a day or two. While the sealer had little odor, it hung around subtly for a couple of weeks. If you have a sensitive nose, seal in warm weather so you can keep the windows open. It wasn't a toxic smell, just a slight odor of Elmer's glue.
A detailed description of how another homeowner stained his floors using a similar process. "Staining Concrete Floors--My Experience" by Betty Wanck. In The Last Straw no. 31 (Fall 2000). How one woman stained several concrete floors. The most detailed info I found. A one-page description of the process for stucco, by John Swearingen. Inspiring photos. In the January 2003 issue of Fine Homebuilding (no. 152), one writer mentions that he used coffee to stain his concrete countertop. It looks great--mottled brown. He also used Scofield's Overlay to make a relatively thin, lighter weight countertop. Discussion board on acid staining. Lots of info that could be useful for natural approaches.
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